How to Modify Handlebars on Your Royal Enfield Thunderbird

Introduction

Modifying the handlebars on your Royal Enfield Thunderbird can significantly enhance your riding experience and improve overall comfort. This detailed guide will walk you through the process of modifying your handlebars, ensuring that you maintain the safety and functionality of your motorcycle.

Tools and Materials Needed

New handlebars (if replacing) Handlebar risers (optional) Allen wrenches and sockets Screwdrivers (flat and Phillips) Torque wrench Cable ties (if needed) Grip adhesive (optional)

Steps to Modify Handlebars

Choose New Handlebars

Select handlebars that suit your riding style. Options include higher, lower, or wider bars depending on your comfort preferences.

Prepare Your Workspace

Ensure you have a clean, well-lit area to work in. Use a motorcycle stand if necessary.

Remove Old Handlebars

Disconnect any electrical wires like indicators and switches from the handlebars. Remove grips if you’re replacing them, often done by twisting or using a flat screwdriver to pry them off. Loosen the bolts on the handlebar clamps using an Allen wrench. Once the clamps are loose, carefully lift the handlebars off the mounts.

Install New Handlebars

Position the new handlebars in the clamps. Ensure they are centered and at the desired angle. Tighten the clamp bolts to the manufacturer’s specifications using a torque wrench, usually found in the service manual.

Reconnect Electrical Components

Reattach any electrical wires, ensuring they are secure and not pinched.

Reinstall Grips

If you removed the grips, apply grip adhesive if desired, and slide them back onto the new handlebars.

Adjust Cables and Hoses

Check the throttle, brake, and clutch cables. Ensure they are not too tight or too loose. Adjust cable lengths if necessary or consider replacing them if they are too short.

Test the Setup

Before taking your bike out, make sure everything is secure and functioning properly. Turn the handlebars side to side to check for any binding.

Final Checks

Go for a short ride to ensure comfort and control. Make adjustments as necessary.

Tips for a Smooth Ride

Safety First: Always wear gloves and protective eyewear when working on your motorcycle. Consult a Manual: If you’re unsure about any steps, consult your Royal Enfield service manual for specific instructions related to your model. Professional Help: If you’re not comfortable doing it yourself, consider visiting a professional mechanic.

By following these steps, you can effectively modify the handlebars on your Royal Enfield Thunderbird to better suit your riding style.